User manual BAUER C1 C2 SUPER 8

[. . . ] Ignoring the operating and maintenance instructions can lead to severe injury or in serious cases even death. We reserve the right to make changes to the technology of our compressors as well as to this accompanying documentation in accordance to technical progress. Edition January 2005 © 2005 BAUER Kompressoren GmbH, Munich All rights reserved. i Operator's Manual TABLE OF CONTENTS 1. 1 1 2 4 8 8 9 9 9 12 13 13 14 16 19 22 23 25 28 29 29 29 30 30 31 32 32 32 32 32 32 33 34 34 35 37 37 38 38 39 39 ii Operator's Manual 9. 6. 40 41 41 41 42 42 43 48 51 52 52 53 53 54 55 55 55 iv Operator's Manual TABLE OF FIGURES Fig. [. . . ] Depending on model, either set 0 --I switch at switch box to I, or press the I button on the control and monitoring unit. (Units with electronic monitoring unit): Start--up of the compressor is indicated by the pilot light illuminating on the Electronic Control which must extinguish once the specified operating conditions have been attained. Observe the pressure switch shut--off pressure on units with automatic compressor control. If final pressure is reached and pressure switch shuts off unit properly, open condensate drain valves and drain condensate. Unit is then ready for filling operation. --- Units with petrol or diesel engine -- Open condensate drain valves on the filters so that motor starts without load. As soon as motor runs smoothly return choke to normal operating position. As soon as final pressure is reached and final pressure safety valve blows off, open condensate drain valves and drain condensate -- unit is ready for filling operation. 25 Operator's Manual 3. 7. FILLING PROCEDURE General The filling valve connection is of the manual type and permits connection to air tanks without using tools. An O--ring is provided for self--sealing due to internal overpressure. Compressed air tank filling valves for a pressure in excess of 200 bar are standardized (DIN 477, sheet 5) and connectors for 200 and 300 bar are different and cannot be mixed up. To ensure safe air tank removal after filling, the valve has an integral venting bore. inlet pressure 420 bar Secondary pressure 0. 1 to 280 bar (range of adjustment) Temperature range --10 °C to +100 °C Normal delivery 32 m3. A 20 mm particle filter is installed at the pressure reducer inlet. 26 Operator's Manual 3. 7. 6. -Connecting the bottles Connect air bottle to filling valve (see Fig. 20). NOTE On models of 300 bar rated filling pressure do not attach bottles unless rated for this presssure (note pressure stamped on tank neck). -Air bottles with international filling connector can be connected with filling adaptor (part no. 08487--635) to the German filling connector or with filling adapter (part no. 20 International filling connector NOTE The international connector is not permitted in the Federal Republic of Germany. In other countries it is allowed only for pressures up to 200 bar (2, 850 psi). This filling connector cannot be used on 300 bar (4, 350 psi) models due to constructive measures. Fig. Filling the bottles WARNING Never open filling valve unless bottle is connected to filling hose. Hose whipping due to pressurized air outstream can cause serious injury! [. . . ] The use of this automatic device replaces the cascade filling function. The pressure switch controls the operation of the compressor unit. 4 2 1 Fig. 35 Flow chart 54 Operator's Manual Filling panel Fig. 36 Compressor Storage battery Filling from storage cylinders (overflow) Filling panel Fig. [. . . ]